Fan shroud


Customer’s expectations :
  • Replacement of steel
  • 16000 operating hours life expectancy
  • Dimensional stability over large part
  • Resistance to high temperature, abrasion and vibrations
Challenges :
  • No clear view of feasibility (permanent vibrations)
  • Only external dimensions known
  • Other dimensions and ribbing to be determined by loads and vibrations frequencies (FEA analysis)
  • Prototypes to be made from original material for 7500 hours field test
Results :
  • Telene prototypes supplied within 8 weeks after first meeting (from machined MDF mould)
  • Prototypes made from oversized moulding machined to various thicknesses
  • Cost within agreed upon budget
  • Design and Telene validated by field test
  • Commercial part as of 2006